This calculator is designed to help industries estimate potential cost savings by optimizing condensate return in boiler systems. By returning condensate, businesses can reduce their need for fresh water and fuel, lowering operational costs and minimizing environmental impact.

Understanding the Parameters:

• Expected Improvement in Condensate Return (%): The percentage increase in the amount of condensate returned to the boiler system.
• Cost of Fuel per 1 GJ of Energy (₹): The monetary expense associated with producing 1 gigajoule of energy.
• Energy Required per kg of Make-up Water (kJ/kg): The energy needed to heat the make-up water to the required condensate temperature.
• Average Boiler Evaporation Rate (kg/h): The amount of steam the boiler generates per hour.
• Operational Hours per Year (h/year): The total hours the boiler operates annually.
• Boiler Efficiency (%): The efficiency level of the boiler in converting fuel into usable energy.

What the Result Means:

The calculated value represents the estimated cost savings per year achieved by improving condensate return. Higher savings indicate better efficiency and lower fuel costs.

Environmental Impact & ISO 14001 Standards:

By optimizing condensate return, industries can reduce fuel consumption, lowering carbon emissions and energy costs. This practice aligns with international environmental management standards, such as ISO 14001, which focuses on sustainable resource use, pollution prevention, and reducing the overall environmental impact of industrial processes.